This production designed by our own company with automatic bottle unscrambler, peristaltic pump filling, cap arranging mechanism, automatic capping mechanism, automatic weighing system(Optional) and vertical positioning labeling machine. This machine stable running speed is around 60~75pcs/min. It is specially designed for 50ul~3000ul test tube.
2. Working process:
2.1. Automatic tube unscrambler.
Put the tubes into the automatic tube unscrambler and then tubes come to the tube clamping conveyor and then inlet of filling machine automatically.
2.2. Automatic filling and capping machine.
   When bottles come to filling area, the machine will start filling and capping process automatically.( Optional: laminar flow cover above, ensuring totally aseptic environment.)
2.3. Vertical positioning labeling machine.
  After weighing, the tubes will be transferred to star wheel of labeling machine. The labels on the label roll will be stripped and labeled on the bottles automatically. The bottles will be positioned and labeling, which ensures high labeling accuracy.
2.4. Automatic tube loading machine.
After labeling, the small tubes will be automatically placing into 96 wells rack unrightly.
 3. Technical features.
3.1.Automatic filling and capping machine.
 3.1.1. Features.
lThis machine layout is smart and compact which also adopted humanized design in terms of operating habits.
lThe operation interface is made of colorful LCD touch screen, and the whole machine system is controlled by PLC.
lPositioning filling mechanism ensures better filling accuracy.
lPrecise CAM technology to take the cap for capping. The capping unit adopts servo technology to control the capping force. By changing the servo drive output parameters to change the rotate speed,ensures the force of the push-on cap is relatively constant. And the quantitative setting ,quantitative control are made to ensure that the cap is capped properly on the bottles.
lWith the equipment operation monitoring function. The operation condition of the main parts of the machine has a dynamic display on the HMI, which makes the operation state of the machine clear at a glance, easy to operate and maintain. When the machine is in a state of alarm, in addition to the sound and light alarm, the dynamic display alarm position and cause can be displayed on the HMI.
lThe whole n> is made of intelligent control, the upstream and downstream stations running are with interlocking control function.
lMost parts are made of stainless steel SUS 304#, aluminum alloy material, etc. and the filling needle made of 316L material, in the rmaceutical enterprises GMP requirements and other industry products packaging requirements.
l100 purification laminar flow hood against GMP requirements (optional).
 3.1.2. Parameters
No. | Working flow and parameters | Automatic filling and capping machine. |
1 | Tube sorting method | Automatic tube unscrambler(Dual channel); tube feeding elevator. |
2 | Metering method | Two sets of Pre-Fluid OEM pump. |
3 | Filling method. | Adopt lift filling. |
4 | Actual filling volume | 50ul~3000ul. |
5 | Filling accuracy | ±1~3%. |
6 | Production capacity | 60~75pcs/min. |
7 | Cap sorting method | Dual channel vibration plate. |
8 | Capping method | The cam-driven mechanical arm automatically take the cap and pre-cap it, and then turns it to the next station for the second time capping. |
9 | Torque control. | Servo technology control, adjust the torque value. |
10 | Capping positioning method | Star wheel positioning and fixing the bottle while capping. |
11 | Control method | Whole intelligent linkage, touch screen control, counting function. |
12 | Detection method | No liquid, no cap, tilt cap and high cap detection and rejection. |
13 | Production environment | Tube and cap vibration bowl, filling and capping area will be covered by laminar flow. |
14 | Power | Single se: 110V or 220V; Three se 208V or 480V(can be customized based on customers requirement.) |
15 | Compressed air | 0.4~0.8Mpa |
16 | Safety cover | SUS304 frame, PC board. |
17 | Connection with labeling machine. | A set of clamping and conveying mechanism. |
18 | Labeling method. | Vertical positioning labeling machine, labeling accuracy is ±0.5mm. |
19 | Printer | Zebra |
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