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CRGO CRNGO Silicon Steel Slitting Machine For Transformer Electrical Steel
Silicon steel is low carbon special steel ≤C(0.08%), Si(1.0~4.5%), its producing process is complicated and making cost is higher. It has characters of high magnetoconductivity, low coercive
force and high resistivity and thus little loss of hysteresis and eddy current, the purity of silicon steel sheet must be high, sheet surface must be very flat and clean, silicon steel sheet
covers 1% of whole steel production, whose main application is motors, transformers, electric appliances, meters, etc. In this condition, the processing equipment for silicon steel sheet must be
very precise.
Max yield strength: 450Mpa, max tensile strength: 600Mpa
Hardness HV100-220, elongation 15% -45%
Composition and Parameters:
1)Coil preparing saddle, 10T load
2)Single Mandrel uncoiler (508mm mandrel, with 7.5KW press roller)
3)Coil-head straightening and shoveling device
4)double pinch rolls and coil head shear (7.5KW AC)
5)Pit accumulator 1 (3m long, 3m deep, 1.6m wide)
6)Side guide before slitter (300-1300mm adjustable range)
7)Slitter(double heads fast exchange is optional), 160mm arbor, 75KW DC
8)edge scrap reeler(located below transmission table) 4KW variable frequency
9) pit accumulator 2 (3m long, 4m deep, 1.6m wide)
10)pre-separator & Tensioner, Rear shear, Deflector Roller
11)Recoiler with Separator press bracket 508mm seamless mandrel
12)Coil Discharging Car, 10T load
13)Hydraulic system, Pneumatic system 7.5KW pump
14)Electric control system
Parameters:
Silicon steel Slitting Line 150mpm
Parameters
Coming steel coils
ID508mm, 610mm, OD1500mm, coil weight 10T
Finished baby coils
ID508mm, OD1500mm, coil weight 10T max
Mother coil width
300-1250mm
Baby coil widths
20mm -1250mm
Number of slitting
12slits
Main motors
Slitter 75KW + Recoiler 90KW
Slitter knife
ID180 x OD300 x 10mm SKD11 HRC58-61
Recoiler mandrel
508mm seamless mandrel
Slitting speed
0-150mpm adjustable
Configuration
Siemens PLC, Parker Drive, Vitory Valves
Slitting precision
Slit width ±0.10mm; Camber ±0.1mm/m; bur 5% of thickness; recoil hump<0.5mm
Configuration:
Part
Material, Processing, Brand
shaft, axis, rollers
40Cr,HB250-275, surface HRC55-58
Slitter arbor
42CrMo forging, HB280-300, surface MF HRC50-55, hard chrome coating, surface polishing
Frame, bases
Q235-A ,Q345steel plates welding, annealing treatment
Gearbox body
Q345 plates welding, heat treatment, sand blasting, primer painting
Gears:
40Cr forging steel, HB240-255, teeth face hardened, teeth ground
Uncoiler Recoiler Segments:
45# Cast steel, tempering, hard chrome coating and polishing
Hydraulic pump
Yuken pistion variable pump
PLC
Siemens S200
Bearing
HRB, ZWZ, SKF
Pneumatic parts
Airtac,SMC